Agriculture Equipment Manufacturing

Jangeer Agro

Jangeer Agro logo
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Industry
Agriculture Equipment Manufacturing
Completed
September 2024
Technologies
PHP, Bootstrap, HTML5, Javascript, JQuery, Datatables, Node.js

The Challenge

How Jangeer Brand Achieved Manufacturing Efficiency with a Unified ERP System

Client Overview

Jangeer is a well-established manufacturer of agricultural and farm-use products, supplying a wide range of implements and equipment to dealers and distributors across multiple regions. With diversified product lines and high seasonal demand, operational efficiency was critical for sustained growth.


The Challenge

As Jangeer expanded its manufacturing scale and product portfolio, operational complexity increased significantly.

1. Manufacturing & Production Challenges

  • Multiple agricultural products with different manufacturing processes

  • No standardized production workflow

  • Difficulty tracking job status across departments

  • Delays during peak agricultural seasons

2. Inventory & Raw Material Issues

  • Raw materials, semi-finished goods, and finished products tracked manually

  • No real-time stock visibility

  • Overstocking of some materials and shortages of critical items

  • Inaccurate production planning due to poor inventory data

3. Dealer Orders & Dispatch Inefficiencies

  • Dealer orders were received via phone, WhatsApp, and paper-based systems

  • No centralized order tracking

  • Dispatch planning was slow and error-prone

  • Difficulty prioritizing urgent or high-value orders

4. Fragmented Business Records

  • Purchase, production, sales, and service data stored separately

  • Heavy reliance on spreadsheets and registers

  • Time-consuming audits and reporting

  • Limited management visibility

Our Solution

Our Solution Provided

Custom ERP for Agricultural Manufacturing

We implemented a custom ERP solution tailored specifically for agricultural product manufacturing, covering production, inventory, sales, and records in one unified system.


1. Structured Manufacturing Workflow

We digitized and standardized the complete manufacturing process.

What We Implemented:

  • Product-wise and job-wise production planning

  • Stage-based tracking (cutting, fabrication, assembly, finishing, packing)

  • Live work-in-progress (WIP) monitoring

  • Production priority management during seasonal demand

Result:

  • Faster production cycles

  • Clear accountability at every stage

  • Reduced idle time and rework


2. Real-Time Inventory Management

The ERP introduced complete inventory transparency.

Key Features:

  • Real-time tracking of raw materials, components, and finished goods

  • Automatic stock deduction linked with production jobs

  • Minimum stock alerts for critical materials

  • Better purchase planning

Result:

  • Eliminated unexpected material shortages

  • Reduced excess inventory holding

  • Improved cash flow management


3. Dealer Order & Sales Integration

Dealer orders were directly connected to production and dispatch.

Benefits:

  • Centralized dealer order management

  • Production triggered automatically after order confirmation

  • Dispatch planning aligned with manufacturing completion

  • Reduced order fulfillment errors

Result:

  • Faster dealer servicing

  • Improved order accuracy

  • Better dealer satisfaction


4. Centralized Business Records

We created a single source of truth for all business data.

Records Covered:

  • Purchase & vendor data

  • Production history

  • Dealer invoices and dispatch records

  • Inventory movement logs

Result:

  • Easy audits and compliance

  • Faster reporting

  • No dependency on physical files


5. Management Dashboard & Insights

A real-time dashboard provided management with complete operational visibility.

Dashboard Highlights:

  • Production status across all product lines

  • Inventory health

  • Pending dealer orders

  • Dispatch and revenue overview


Results Achieved

After ERP implementation, Jangeer Brand achieved:

  • 35–45% improvement in production efficiency

  • Significant reduction in inventory wastage and shortages

  • Faster dealer order fulfillment

  • Better seasonal demand handling

  • Complete visibility across manufacturing and sales

"Managing multiple agricultural products with manual systems was becoming extremely difficult, especially during peak seasons. Production delays, inventory mismatches, and order tracking issues were common. After implementing the ERP system, our manufacturing process has become structured and transparent. Inventory is accurate, production is faster, and dealer orders are handled smoothly. The biggest advantage is having everything — production, inventory, sales, and records — in one place. This ERP has greatly improved our efficiency and helped us scale our operations with confidence."

Parvinder Singh